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Definition of Problem

 
Materials needed per operation:
  • (1) WAGO® Ethernet PFC (750-842)
  • (1) WAGO® 4 Point, 24VDC Digital Input (750-402)
  • (1) WAGO® 4 Point, 24VDC Digital Output (750-504)
  • (1) WAGO® End Module (750-600)
  • (1) WAGO® 24VDC, 2A Power Supply (787-912)
  • (4) 24VDC Illuminated Pushbuttons
Materials needed per system:
  • (1) Personal Computer
  • (1) I/Gear® 5.3 or later
  • (1) WAGO® I/O-Pro 32 (759-332)

A given operation is experiencing significant unplanned downtime as a result of a lack of communication.

Definition of Solution

At a given operation, four illuminated pushbuttons are added as an interface to the operator to call for a maintenance technician, a quality control technician, the operation supervisor or a material-handling operator to replenish a lot of components. When the operator pushes a given button, it illuminates to indicate that assistance is required and the corresponding responsible person will receive an alpha page indicating the operation that needs attention. Once the responder addresses the issue, the button is pressed again to extinguish the light.

WAGO® PFC Program Overview

A retentive memory register is assigned to each button as the call status. When a given button is pressed, the corresponding call status register is toggled. The light on each pushbutton reflects the state of the call status register.

I/Gear® Configuration Overview

  1. A WAGO® DataLink input command, which executes every second, is created to grab the four call status registers and return them to datapoints.
  2. Four pager DataLink output commands (one for each call type), which execute when the corresponding call status datapoint value increases, are created to page the responsible person of the request.

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WAGO is a registered trademark of WAGO Corporation.