Connecting People and Technologies

I/Gear, Inc. is a software company focused on improving manufacturing competitiveness.

Solutions utilizing I/Gear software products leverage the connectivity of people and technologies to solve manufacturing challenges. I/Gear users recognize that the reliable movement of data between technologies is a basic requirement of enabling higher quality and throughput.

Our mission is to add value in manufacturing with three product offerings, each based on I/Gear's unique emphasis on connectivity.

Customer
Testimonials

"We assemble steer and drive axles just-in-time and just-in-sequence in a lot size of one... Our Assembly Fail Safe system, based on I/Gear DTU, ensures that our axles are assembled to the correct specification in the same order as our customer's trucks roll down their assembly line."

- Bill Mossing, Director of Operations, Dana Corporation, Commercial Vehicle Systems, Kalamazoo, MI

Manufacturing Software Tools

With I/Gear software, more technologies can communicate than you ever thought possible, and our unique web interface connects a manufacturer's most important assets... people. I/Gear is self deployable, and our hands-on Technology Center and training curricula ensure effective application of the software by end users.

I/Gear DTU Middleware

I/Gear Web Framework

Training Overview

Packaged Solutions

I/Gear software tools, best practices, and 20 years of integration experience are packaged in order to provide comprehensive solutions called I/Packs that are deployed turnkey at your plant, and include Label Error Proofing, Notification Services, and OEE Analysis.

Label Error Proofing

Notification Services

Lot Control and Traceability

OEE Analysis & Root Cause Tracking

Embedded I/Gear for Partners

Technology Partners utilize I/Gear to make their products better. I/Gear software integrates partner products with any 3rd party technology or system. In the machine building industry, traceability and performance analysis are required by end users, and I/Gear provides packaged software solutions that make partner machines more intelligent out-of-the-box.

Machine Integration

I/Gear Alerts

Successes

Automotive Supplier Enables Quality and Traceabilty with I/Gear DTU

Manufacturers improve performance with real-time information To improve performance, first identify the right combination of measurements, then couple those to the business financial metrics, and finally put that information in front of every employee - in real time.

I/Gear DTU ensures effective error-proofing at Toyota and Dana Corporation

the concept of sharing information on the plant floor with enterprise level business systems is not new. However, only recently, due to more open standard technology, it has become more of a legitimate possibility.

News & Events

I/Gear Announces New Visual Communication Tool

I/Gear TV is a new offering from I/Gear designed to display dynamic, rotating production data, reports and web sites on LCD and plasma displays as well as desktop PCs. You can keep your entire organization up to speed on plant conditions, and manage it all from a central location.

I/Gear’s WAGO-to-Database Software

I/Gear’s WAGO-to-Database Software allows users to move data from WAGO Ethernet PFCs to databases (SQL, DB2, Access) and spreadsheets, and there is no limit to the amount of data or speed of data transactions. Also, the software is bidirectional, allowing users to write data to the PFC.

Vorne & I/Gear

Vorne and I/Gear show manufacturing intelligence made easy with this online demo.

Training Schedule

Dates & Information for upcoming I/Gear Training